Palletizing refers to the process of placing products on pallets. Whether a manual, semi-automated, or automated technique is utilized, the products are arranged on the pallets in different ways. Your company and product determine the best method.
What Is a Palletizer Machine?
A palletizer machine organizes, moves, and arranges products onto pallets autonomously. Palletizers are divided into four categories: robotic, high-level, low-level, and in-line. Each one is a little different.
Semi-automatic and automated robotic palletizers are both available in the market. They have a hydraulic robotic arm that lifts and arranges items onto a pallet. These devices can lift one or several goods simultaneously and are still better and more efficient than manual palletizing.
Conveys and a feed area are combined with high and low-level palletizers. The height from which they load items is the difference between the two. Low-level palletizers load items from the ground up, whereas high-level palletizers load from above. Other palletizers can only stack one row at a time. However, an in-line palletizer can stack numerous rows at once.
What Are the Core Benefits of a Palletizer Machine?
Are you looking for a more convenient and effective way to palletize your shipments? Do you want to know how palletizers may help your company’s palletizing process? Consider employing top-of-the-line palletizing machinery instead of doing it by hand. Here are the most significant advantages of employing palletizers in your storage facility or central warehouse.
- Decrease Repetitive Motion Injuries
Semi-automatic and automatic palletizers require minimum human interaction and can do any sorting, transporting, and stacking tasks without using people. Did you know repeated motions account for two-thirds of all work-related injuries annually? Businesses lose about $80 billion a year due to repetitive motion injuries.
This implies fewer injuries in your processing facility or warehouse by decreasing repetitive and arduous jobs or eliminating the need for manual effort.
- More Organized and Safer Loads
Palletizing is the process of preparing cargo for transportation by grouping them in pallets. Unitized loads, which are collections of objects that may be handled as a single unit rather than individually, are less likely to move during shipping, resulting in less destruction.
However, a unitized load can be impacted by reasons other than moving. A few examples are dirt, dust, and dampness. Luckily, you may avoid them by stretch wrapping your palletized loads appropriately.
- Minimize Costs and Maximize Loads Per Truck
Cubing out is a term used to describe the practice of maximizing the amount of space in your truck. You may reduce the number of loads per vehicle and increase space by palletizing your cargo. Palletizing is the process of combining many items into a single unit.
Furthermore, shipping fewer pieces lowers the cost of freight per piece. This can save your company a significant amount of money. Palletized loads are easy to organize and arrange since they are consistently rectangular or square. This implies your vehicles can carry much more than before, maximizing your potential and minimizing costs.
- Reduced Labor Costs
A palletizer will take care of everything for you. Human interaction is limited with these devices. Semi-automatic palletizers need employees to perform simple tasks such as setting parameters and pushing buttons. Aside from that, they handle every stage of the palletizing procedure independently.
This implies you may save money on labor or repurpose it, allowing you to allocate more critical jobs to workers, such as those that machines can’t do. Palletizers with simultaneous stretch wrapping capabilities may even stretch-wrap your products for you. Even more time, money, and labor are saved due to this.
- Enhanced Free Floor Space
Do you lack the space to house large machinery? Palletizers are available that are noted for having a smaller footprint than other palletizer models. Modern palletizers feature a small, compact design that allows them to fit into narrower locations.
Another thing to remember, especially if you’re going from manual palletizing to palletizing machines, is that while palletizers take up space, they make good use of it. Would you rather have an unproductive area in your facility or have that space taken up by a productivity-boosting palletizer? For the most part, the decision is self-evident.
- Improved Productivity Across the Board
A palletizer machine may significantly increase the efficiency of your warehouse or distribution facility. For starters, machines are more precise and faster than people. As a result, you’ll be able to generate more in less time and with fewer mistakes.
Machines aren’t merely dependable in the sense that they don’t make errors. They’re also extremely diligent laborers. Unlike people, they don’t require weekend time off and never call in sick.
Furthermore, as long as you keep them up to date, you won’t have to worry about outages. They’re available 24 hours a day, seven days a week. This implies that even if you’re short on employees, you’ll be able to maintain strong output levels.
- Better Load Consistency
It’s only human to make mistakes. However, errors might result in poorly built loads. Furthermore, this might result in inconsistent pallet loads, resulting in damaged goods and even accidents during transit.
On the other hand, palletizing machines are incapable of making errors. They always do projects accurately and to your precise instructions. As a result, your loads will always be precisely built, and you won’t have to spend time painstakingly inspecting each load for errors before storing or shipping it out.
When palletizing by hand, there’s a lot that may go wrong. For instance, your personnel may inadvertently place boxes in the wrong location. These misplaced or overhanging boxes may jeopardize the load’s stability.
Palletizers consistently sort, move, and stack your items. As a result, there will be fewer errors and, as a result, more steady loads. Furthermore, the more stable your loads are, the less likely they will collapse or cause harm.
Why Should You Invest in A Palletizing Machine?
For many years, companies of various types have reaped the benefits of palletization. Palletizing will increase efficiency in more respects than one, regardless of what type of business you run or what commodity you sell. Therefore, investing in a palletizer machine can reduce mistakes, increase efficiency, and reduce overhead costs for your business.